Flooded Tower System - FTS saves $600k / year

$600k / year direct savings with new BaxterSRT Flooded Tower system

Location: California

Background

BaxterSRT was asked to design an improved sulphur reduction technology (SRT) system to remove H₂S in produced gas. The purpose of the new system is to help achieve efficiencies and cost savings. This client was looking to:

Create an innovative sulphur reduction solution to replace existing equipment and meet all requirements
Increase operating and chemical efficiencies
Reduce current spend on operations and maintenance
Reduce labor hours and waste disposal
Ensure the solution meets and or exceeds current health, safety and environmental regulations

Requirements

Process up to 4 MMCFD of produced gas
Discharge H₂S must be < 4 ppm
Minimal pressure drop of < 10 psi
Achieve a turndown of 5:1 while maintaining chemical efficiency
Available and active 24/7/365 unless a shutdown is planned
Compliant with state and local regulatory agencies, including SCAQMD, OSHA, HBFD
Reduce operator intervention and exposure
Minimize system footprint and noise

Key Results

$600,000/ year direct savings
90% increase in chemical efficiency
80% reduction in O&M costs
57% reduction in labour hours because of built in automations
20 fewer hours per month for system monitoring and maintenance (from 35 to 15 hours per month)
Client goals and KPIs were all met
Local and state regulatory requirements were exceeded
Enhanced worker safety and less system downtime with new tower technology, pump redundancy, automation, and analyzer

Solution

84” Flooded Tower system with 2 66” separators (pre and post contactor).

“BaxterSRT has received positive recognition across CRC for its effective and efficient treatment of H₂S. Thank you for your excellent customer service and dedication to this project!”

Steph Hemphill

CRC Process Engineer

Whether you want more information about one of our products, have a rough design idea, or are ready for production, we’re here to answer your questions.
Give us a call at 403-279-6800, email Sales@baxterswelding.com, or reach out on our form.

Flooded Tower System - FTS saves $600k / year

$600k / year direct savings with new BaxterSRT Flooded Tower system

Location: California

Background

Requirements

Key Results

Solution

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